Gas sensing

ifm keeps an eye on the consumption of costly industrial gases

Accurately measuring the usage of expensive industrial gases such as argon, nitrogen, carbon dioxide and helium, is easy with the new SD range of high-performance flow sensors from ifm electronic. And because they maintain high accuracy over their full measuring range, the new units also function as an invaluable aid to leakage detection. Typical applications include bottling and packaging machines in the food industry and welding, cutting or soldering processes in which protective gases are used.

An important benefit of the new monitors is that, in addition to flow rate, they measure flow quantity, pressure and temperature. In many applications, this means that they eliminate the need for additional sensors, saving money, minimising complexity and reducing the number of control system I/O channels needed.

The sensors feature an IO-Link interface which provides access to all measured values and which can also be used for parameterisation and for simulating the operation of the sensor before putting it into service. A colour display provides convenient local indication of the measured values, and the sensors also provide conventional analogue and switching outputs.

ifm electronic offers its SD flow sensors for gas consumption measurement in two configurations. The first is for use with argon, nitrogen, carbon dioxide and air. To ensure maximum accuracy, it is pre-programmed with the characteristics of each of these gases and it can be supplied in versions to measure flow rates from 0.05 to 225 Nm3/h. The second configuration is specially adapted for use with helium and available in versions to measure flow rates from 0.05 to 10 Nm3/h.

All versions have excellent dynamic performance with a T09 response time of 0.5 s, and all can be used with media over the temperature range -10 to +60 ºC.

Servomex publishes paper comparing key technologies for UHP gas analysis in the semiconductor industry

Servomex has published its latest expert paper, which compares gas chromatography using plasma emissions detectors (GC-PED) with atmospheric pressure ionization mass spectrometry (APIMS) for ultra-high-purity (UHP) gas analysis in the semiconductor industry.

Mass Spectrometry and Gas Chromatography are both methods which offer ultra-trace gas analysis solutions for the quality assurance of gases used in the semiconductor manufacturing industry. Each technique has its own advantages and disadvantages for specific process environments.

The expert paper gives readers an in-depth look at these positive and negative factors, and examines the different performance factors for each method when used within continuous quality control instrumentation.

The GC-PED technology discussed in the paper is a key feature of Servomex’s new SERVOPRO NanoChrome ULTRA multi-gas analyzer. The NanoChrome ULTRA is a flagship component of the new ULTRA Series of UHP gas analyzers, which combines exceptional performance and transformational specifications for the most stringent semiconductor demands.

The new ULTRA Series is due to be launched at the upcoming Semicon Taiwan exhibition in Taipei between September 23-25.

Download the full expert paper here: https://www.servomex.com/resources/?tab=expert-paper-tab#tabs

An improved wearable, stretchable gas sensor using nanocomposites

A stretchable, wearable gas sensor for environmental sensing has been developed and tested by researchers at Penn State, Northeastern University and five universities in China.

An example of a flexible gas sensor worn over a knuckle. Credit: Cheng Lab, Penn State

The sensor combines a newly developed laser-induced graphene foam material with a unique form of molybdenum disulfide and reduced-graphene oxide nanocomposites. The researchers were interested in seeing how different morphologies, or shapes, of the gas-sensitive nanocomposites affect the sensitivity of the material to detecting nitrogen dioxide molecules at very low concentration. To change the morphology, they packed a container with very finely ground salt crystals.

Nitrogen dioxide is a noxious gas emitted by vehicles that can irritate the lungs at low concentrations and lead to disease and death at high concentrations.

When the researchers added molybdenum disulfide and reduced graphene oxide precursors to the canister, the nanocomposites formed structures in the small spaces between the salt crystals. They tried this with a variety of different salt sizes and tested the sensitivity on conventional interdigitated electrodes, as well as the newly developed laser-induced graphene platform. When the salt was removed by dissolving in water, the researchers determined that the smallest salt crystals enabled the most sensitive sensor.

“We have done the testing to 1 part per million and lower concentrations, which could be 10 times better than conventional design,” says Huanyu Larry Cheng, assistant professor of engineering science and mechanics and materials science and engineering. “This is a rather modest complexity compared to the best conventional technology which requires high-resolution lithography in a cleanroom.”

Ning Yi and Han Li, doctoral students at Penn State and co-authors on the paper in Materials Today Physics, added, “The paper investigated the sensing performance of the reduced graphene oxide/moly disulfide composite. More importantly, we find a way to enhance the sensitivity and signal-to-noise ratio of the gas sensor by controlling the morphology of the composite material and the configuration of the sensor-testing platform. We think the stretchable nitrogen dioxide gas sensor may find applications in real-time environmental monitoring or the healthcare industry.”

QED Environmental Systems announces new website launch

QED Environmental Systems has launched its new global website amalgamating brands from recent acquisitions. This includes Geotech, specialising in gas analysis instrumentation, Huberg, mains gas leak detection instrumentation, En-Core soil sampling products for the new BS10176 standards and Snap-Sampler which develops passive ground water sampling products. All of these brands are manufactured under the QED group businesses.

The website supports the re-branding of these acquisitions under the QED corporate brand but ensures the strong product brand remains present in the market.

This includes Geotech, specialising in gas analysis instrumentation, Huberg, mains gas leak detection instrumentation, En-Core producing soil sampling products for the new BS10176 standards and Snap-Sampler which develops passive ground water sampling products. All of these brands are manufactured under the QED group businesses.

QED customers can now find all environmental engineering and gas instrumentation from QED’s core markets, including landfill gas management, biogas & biomethane, oil & gas, environmental & remediation, in addition to water, medical, food & beverage and marine & security all in one place.

The leading global environmental engineering and gas instrumentation company has grown significantly in recent years. Headquartered in the US with international offices in the UK, France and China, the new global website means customers will now be able to find the total QED offering on a single website.

Featuring a new streamlined and modern design the new website offers improved functionality, offering easy and comprehensive access to all brands in the QED portfolio.

“We are delighted to debut our new website to our clients, customers and partners who can now clearly see the breadth of QED’s products and services,” said Dean Kavanagh, QED’s Managing Director. “Our new website redesign ties together all of our brands in one place and allows visitors to have a tailored experience based on their location. They will also have access to upcoming webinars, online tools and links to our social channels.”

QED’s new website can be found here: www.qedenv.com. It will be regularly updated with the latest news, featuring product information, launches, case studies, company appointments as well as milestones. Providing a complete and comprehensive service to all our valued clients, customers and partners.

Transportable VOC emissions analyser submitted for QAL1 certification

As a British developer and manufacturer of gas analysers, Signal Group follows the emergence of international Standards very closely. This is because Standards ensure that monitors are fit for purpose, and also because regulators require operators to employ suitably certified equipment. Signal Group is therefore delighted to confirm that the latest version of its portable FID analyser, the 3010 MINIFID PURE is being submitted to TÜV for QAL1 testing. This is a procedure to demonstrate that the instrument is suitable for its intended purpose, and meets required performance standards and the uncertainty allowances specified in EU Directives.

Previous versions of this instrument were certified in the UK according to the MCERTS requirements. However, performance requirements have since been unified in Europe, and at the same time product development work has enhanced the capabilities of this product line, so the time has come for us to seek certification to the latest Standards.

Which Standards apply to the discontinuous measurement of TOC emissions?

There are two European standards that apply to the use of portable FID analysers. BS EN 15267-4:2017 specifies the performance levels and test procedures for automated measuring systems used for discontinuous (periodic) measurements of stationary source emissions. It applies to testing based on techniques specified by a standard reference method (SRM) or an alternative method.

BS EN 12619:2013 specifies the flame ionisation detector (FID) method, and is intended for use as a SRM for the measurement of the mass concentration of gaseous and vaporous organic substances in stationary source emissions up to 1,000 mg/m³. This Standard specifies the requirements for a FID instrument with results expressed in mg/m³ as total carbon (TVOC).

Why monitor the emissions of organic compounds?

A wide variety of industrial processes produce emissions that contain organic carbon. For example, volatile organic carbon compounds (VOCs) are a common constituent in the emissions of processes that involve petrochemicals, paints, coatings, adhesives and cleaning chemicals. In many of these processes, solvents play a major role and the release of VOCs represents a risk to health and the environment. Similarly, combustion processes give rise to VOC emissions, particularly where combustion involves the use of an organic fuel. This includes fossil fuels such as petrol, diesel and oil, as well as wastes and biofuels. Organic carbon can exist in emissions as a gas or a vapour; the latter being characterised as a substance that is a mixture of two phases – gaseous and liquid.

By monitoring total organic carbon (TOC) concentration in emissions, process operators can demonstrate compliance with relevant legislation, as well as provide insights for process optimisation, because the presence of organic compounds is an indicator of incomplete combustion. In addition, it is common practice to monitor TOC in order to measure the effectiveness of abatement processes.

Transportable Continuous Emission Monitoring Systems (T-CEMs) are generally employed for regulatory monitoring; verifying and calibrating installed CEMs, according to the requirements of BS EN 14181, and for providing temporary back-up when permanent CEMs are not operating.

How to monitor TOC emissions

As a Standard Reference Method, TOC measurement with a FID is generally preferred. However, where there is a potential for the emission of particularly toxic VOCs, the site permit may include a requirement for the monitoring of individual organic compounds, which means that a monitoring technology capable of speciation will be necessary. Alternatively, it may be necessary for the monitoring activity to distinguish between methane and non-methane VOCs. Where speciation is required, technology such as Gas Chromatography, FTIR or Mass Spectrometry may be necessary. However, if speciation is required, a continuous emissions monitoring system (CEMS) will almost always be necessary.

Choosing the right instrument

If monitoring is being undertaken for compliance purposes, the environmental permit will indicate the certification required for the emissions monitoring equipment. This will limit the number of suitable suppliers, but a number of other issues will need to be addressed when choosing the most appropriate instrument.

If a transportable instrument is required: is it suitably robust? and has it been designed for portability? Keep in mind that it may be necessary to transport the equipment from site to site, and to carry the instrument up ladders in potentially inclement weather.

Price is of course a major consideration, but it is best to compare lifetime costs that take operational costs into account as well as the purchase price. So, issues such as calibration and service requirements will need to be addressed. It is also advisable to examine the supplier’s reputation – do they have support capability? do they have longstanding experience in the supply of portable FIDs? and what has been the experience of previous users?

With over 40 years of experience in the development and manufacture of FIDs, Signal Group can claim to score very highly in such comparisons with the well proven and competitively priced Model 3010 MiniFid. Once this transportable FID has passed through the QAL1 process, Signal’s SOLAR Series IV permanently installed FID will also be submitted for certification.

The prospect of the latest FID technology with TÜV certification for QAL 1 of EN 14181 will be of major interest to stack testers and process operators with a requirement to monitor TOC emissions.

Improving cereal storage facilities with gas sensing

Storage of cereal crops and other foodstuffs is an essential part of ensuring a sustainable and robust food supply. Cereal crops are typically harvested between mid-July to mid-September but with careful storage can be kept for periods longer than a year. Successful storage of cereals involves the balance of a variety of environmental conditions to ensure the maintenance of quality and the original properties of the grain, including weight and appearance. Ideally, stored grain should be able to match freshly harvested grains in terms of nutrition and appeal.

Poor quality storage not just threatens global food security, a growing concern in a world with expanding populations and energy demands, but also comes with a significant financial cost. Maize crops lost to poor storage conditions account for $500 million to $1 billion of lost revenue for the developing world alone.

These are strong motivations to find reliable methods for the monitoring and optimising of environmental conditions for grain storage. Common reasons for spoilage of stored cereals include water and humidity damage, invasion by insects or microorganisms, or even decomposition. Common approaches to kill invasive species were to fumigate storage silos with toxic chemicals but this only addresses the issue of damage by organisms and has become generally less popular with time due to concerns about the safety of using such chemicals on foodstuffs. However, it has been found that by using modified atmospheric conditions that, not only can temperature and humidity damage be minimised, but the decomposition rate slowed and even the growth rates of microorganisms minimised.

Modified Atmospheres

Modified atmospheric conditions mean an environment that deliberately has its gas composition controlled, often by complete replacement of the local atmosphere with a combination of deliberately chosen gases. These are commonplace in all areas of food preservation, from the packaging on supermarket shelves for meat and vegetables, to their use in storage silos for cereals.

Some of the advantage of using modified atmospheric conditions for cereal storage over traditional physio-chemical methods is that there are fewer safety concerns associated with the use of chemical products and several contributors to cereal spoilage can be tackled with the same process. For example, one of the most common causes of food spoilage in humid areas is the uptake of water by the cereal, which often leads to mold growth and decomposition. Reducing the humidity in the environment does not just have to be done with a physical dehumidifying process, such as using a refrigerant to condense water out of the air, but can be done by increasing the nitrogen concentration. Increased nitrogen and oxygen concentrate can also be used to kill insects and microbes.

One gas that is often carefully controlled in modified atmospheric conditions is carbon dioxide. Carbon dioxide is often used in high concentrations to inhibit insect life in the cereal for preservation, but detection, of carbon dioxide levels can be very useful as an indicator of spoilage of crops.8 As decomposition of the cereal starts to occur, a combination of carbon dioxide, and highly toxic carbon monoxide, are produced and this can be used as a diagnostic for the quality of the storage. One of the issues, if decomposition occurs due to the presence of microorganisms, is if the problem is not rectified quickly, the microorganisms will continue to grow and more of the cereal will be wasted.

Sensitive gas monitors can, therefore, help not just to ensure modified atmospheric conditions are optimal but to check for signs of spoilage, or also the formation of toxic gases. Grain silos will can become anaerobic environments and spoilage can produce large volumes of carbon dioxide, which could lead to the asphyxiation of workers and so gas monitoring is required as part of health and safety legislation.

Many cereal storage facilities are retroactively fitted with modified atmosphere equipment and so easy to install and robust independent gas monitors are the perfect complement for that. To that end, Edinburgh Sensors offer a wide range of OEM gas sensors based on nondispersive infrared (NDIR) technology, a highly sensitive and accurate approach for the detection of many gaseous species such as carbon dioxide and carbon monoxide.

For cereal storage facilities, Edinburgh Sensors‘ GasCard NG is the ideal way to ensure optimal storage conditions for crops. As the device is calibrated in factory, no reference gas is required, (the detector is suitable for use with a series of different gases but one device can detect one gas sat a time), and installation and use is designed to be as straightforward as possible. As in the case of spoilage the change in carbon dioxide levels may be very small, the accuracy of ±2% in measuring carbon dioxide concentrations between 0 – 100 % is ideal.

The GasCard NG can easily be connected to external data logging devices using a RS232 interface or TCP/IP protocol. As the sensor is provided with logging software, it only needs a connecting cable to be purchased to be up and ready for real-time data logging. With a short warm-up time of a minute and a response time of less than 90 seconds, the GasCard NG is also suitable for high throughput measurements on a rapidly changing and complex environment of a storage silo, ensuring problems can be detected and solved before they evolve any further and significantly reducing food spoilage.

Casella has announced its schedule for courses and webinars for 2020

Casella, a leading world expert in monitoring solutions for noise, air sampling and vibration, has announced its schedule for courses and webinars for 2020.

The company has aligned a series of one-day courses on Air Sampling and Noise Monitoring in the Workplace, hosted at its headquarters in Bedford. Delivered by expert trainers, they provide managers and safety practitioners with guides to best practice, compliance and regulations.

The Introduction to Air Sampling course will run in March, June, September and November, and the Introduction to Noise course will be held in February, May, August and October. Both courses offer attendees a pragmatic guide to best practice, current legislation and the practical use of monitoring equipment, suitable for all levels of experience.

In addition, Casella will be running monthly free webinars covering best practices across its core knowledge base and product areas: Introduction to Workplace Noise, Use of SLMs and Noise Dosimeters, Introduction to Personal Dust Monitoring, Setting up Air Sampling Pumps, Introduction to Personal Sampling of Vapours and Gases and Introduction to Hand Arm Vibration.

The full schedule of Casella 2020 webinars is available on the Casella website and, registration is free. To book a place, visit  https://www.casellasolutions.com/uk/en/support/training.html or call +44(0)1234844100

IR detectors used in breath gas analysis

Due to the high demand for medical technology, LASER COMPONENTS Detector Group has switched its production of IR detectors to multi-shift operation. The components manufactured in Arizona are important key elements in the examination of the CO2 level in breath gas analysis. Due to the current situation, production capacities in the medical technology sector must be increased significantly to provide urgently needed equipment.

In spectroscopic breath gas analysis, PbSe detectors can quickly detect the smallest fluctuations in CO2 concentration even without additional cooling. They can therefore be integrated into medical devices in a space-saving manner. In ventilators, the carbon dioxide content of exhaled air is measured to check whether the patient has absorbed the oxygen provided.

LASER COMPONENTS Detector Group’s portfolio includes all common IR technologies. The production facility in the U.S. state of Arizona primarily manufactures (x-)InGaAs-PIN photodiodes, pyroelectric DLaTGS and LiTaO3 detectors, and PbS and PbSe detectors. With many years of experience and employees who are known in the industry as proven experts, LASER COMPONENTS Detector Group has established itself as the global market leader for PbSe technology. In the E.U., LASER COMPONENTS is leading the campaign to extend RoHS exemptions to continue use of this technology in such important industries as medical technology.

LASER COMPONENTS’ IR detectors are supplied to well-known medical technology manufacturers. Coordination with these customers currently determines the international day-to-day business in order to ensure rapid delivery of critical components.

ION Science hosts service training for Norwegian distributor

ION Science recently held a two-day service training course for representatives from Norwegian distributor, Vestteknikk AS, at its state-of-the-art facility in Cambridgeshire, UK.

Led by ION Science’s Technical Support Specialist and Trainer, Marcus Wadey-Leblond, the service training provided Vestteknikk’s Joar Nicolaysen and Kenneth Andre Rishaug with a comprehensive learning experience designed to strengthen their knowledge of the company’s full range of high performance photoionisation detectors (PIDs).

Joar and Kenneth were able to get ‘hands-on’ with the Ion Science instruments including Tiger, Tiger Select and TigerLT handheld PIDs, as well as the Falco fixed PID, Cub personal PID and GasCheck G and Tesla gas leak detectors.

Joar Nicolaysen, Service Technician at Vestteknikk AS comments: “We would like to thank Ion Science for providing an enjoyable training session. I’m pleased to say that it has helped make us more confident in the operation of the company’s gas detection instruments, which will enable us to provide faster and better support for the end user.

He continues: “Visiting Ion Science also means we got to know the team better which is invaluable when it comes to having a good in-depth dialogue going forward with our working relationship. The fact that it was just our company attending the training made the dialogue easier and the information we required could be tailored to fit our needs. “All in all it was a very enjoyable and productive trip from start to finish,” he concludes.

The service training programme is part of Ion Science’s on-going commitment to providing its worldwide distributor network with the necessary guidance and support to develop business in its key target markets, and to learn about its gas detection products in a collaborative environment.

ION Science is backed by some 55 distributors from across Europe and the rest of the world and also has offices in France, Germany, Italy, USA, China and India.

Reducing the effects of cattle farming with methane monitors

In 2018, there were an estimated 1.002 billion head of cattle worldwide, an increase of 6.5 million head over 2017. Global meat production has continued, and is seemingly continuing, to rise and although cattle now accounts for a relatively smaller percentage of overall meat consumption, there were still over 68 billion tonnes of cattle meat produced in 2014. Beef exported from the US alone in 2018 was worth 7.3 billion dollars so cattle farming remains big and profitable business.

However, there have been growing concerns about the environmental impact of cattle farming. This is largely because cattle produce a significant amount of methane gas, between 250 – 500 L per day. Methane is a more efficient and effective heat-trap than CO2, the most abundant greenhouse gas in the atmosphere, and therefore potentially has a large contribution towards global warming.

As livestock is a key source of nutritional and economical sustenance for many communities, cattle farming is unlikely to disappear in the immediate future. Therefore, finding ways to reduce methane production from cows is an important route to improving the sustainability of cattle farming and minimising its environmental impact.

Reducing Methane Production

Finding ways to reduce methane production from cows is currently a highly active area of research. Cows, and other ruminant species, produce methane as part of their digestion process. This is because ruminants are one of the few species that can digest cellulose, which is what the cell walls in plants are composed of. Breaking down cellulose is a multi-step process, involving regurgitation and re-ingestion of the food and the use of a large array of microbes that carry out fermentation of the plant material. The fermentation process is what generates the majority of methane gas, which exits the cow via eructation (burping) or flatus (farts).

Much of the research aimed to reduce this methane production involves finding methods to alter the digestive process and microbes in the cow’s stomach. Some success has been found by either changing the composition of the ruminants’ diets, such as increasing the amount of sugarcane feed or by the introduction of chemicals that act as methane inhibitors. The challenge with using additives is finding chemical species that are non-toxic and do not have unwanted side effects on produce, be it the meat or milk of the animal.

However, all of this research relies on being able to monitor methane production in cattle accurately and unobtrusively. Indirect calorimetry respiration chambers are often considered to be the ‘gold standard’ of methane measurement methods but involve large capital investment, are not ideally suited for use with large numbers of animals and require confinement of the animal, which may make such measurements not truly reflective of normal behaviour.

As changes in methane emission from dietary changes may be small, sensing technologies need to have good sensitivity as well as reproducibility and accuracy. Recent work has shown that non-dispersive infra-red (NDIR) sensor technologies show greater repeatability for measurement of methane concentrations and that the concentrations measured were in line with those measured by other techniques NDIR sensor technologies are particularly effective for methane detection for the same reason it is such an efficient heat trap in the atmosphere, methane strongly absorbs infra-red light.

Gas Sensing

Edinburgh Sensors have thirty years of experience in the development of NDIR gas sensors for the monitoring of hydrocarbons and other gaseous species. Their NDIR devices have already been demonstrating the ability to work well for detecting methane production in cows9 in field environments and are designed to be robust, easy to install and use.

The Guardian NG is an example of a Methane monitor that is ideal for such applications, capable of detecting methane in low concentrations of 0 – 1 %. The Guardian NG has an R323 interface with the option of TCI/IP communications protocol so can be connected to data logging networks to monitor in real-time changes in methane emission levels. The sensor also comes with data logging software, so only requires connection with a cable to a PC to be able to start instantly recording measurements.12

The device is designed to be robust, with minimal installation and set-up time. The zero stability is ±2% of range (over 12 months) with an excellent ±2% accuracy. Important for use on live farm environments, the readouts are also temperature, pressure and humidity compensated and will remain accurate over 0 – 95 % humidity conditions.

The Guardian NG only requires connection to a reference gas for set up and has a rapid response time, with a T90 of just 10 seconds. This is ideal for where samples from multiple cattle need to be processed quickly or a large number of samples are being taken per day. It can be set up as an automated gas analyzer installs to minimise the amount of personnel time involved in the monitoring. This is also completely noninvasive monitoring for the cattle and does not require trying to take samples from them, making the Guardian NG a cost-effective and easy solution for methane monitoring of cattle.